A strategic operations leader and manufacturing engineering expert driving innovation in high-volume automotive lighting and precision optics fabrication.

With a career spanning over 25 years, the journey began with a deep-seated interest in precision engineering, which evolved into a mastery of automotive lighting operations. This progression was fueled by a commitment to bridging the gap between complex manufacturing engineering and large-scale plant operations, specifically within the demanding optics and automotive sectors. Holding a B.Tech from the Birla Institute of Technology & Science and currently pursuing an MBA, this academic background provides the perfect synergy of technical expertise and strategic business acumen.

A significant chapter of this career was written during a 14-year tenure at India Japan Lighting, a subsidiary of Koito, Japan. This role was pivotal in pioneering the establishment of greenfield factories across India, totaling over 56,000 square meters of manufacturing space. Key technical milestones included the installation and optimization of advanced coating technologies such as PVD, PECVD, and IR-UV treatments. A hallmark achievement during this period was the execution of the assembly setup for India’s first single-LED headlight, a project that required strict adherence to Japanese EMS standards and high-precision engineering.

Transitioning into senior leadership at Neolite ZKW and UNO Minda, the focus shifted toward global industrialization and high-level process optimization. Noteworthy successes include establishing in-house SMT operations and driving a 15% increase in production efficiency through flow production implementation. These efforts were instrumental in increasing segmental market share from 4% to 22% while simultaneously reducing scrap by 30%. This phase demonstrated an ability to manage complex project operations not only in India but also internationally, including standards establishment for factories in Russia and Uzbekistan.

In the most recent role as Associate Vice President at FIEM Industries, executive oversight was provided for multiple units with a turnover exceeding 450cr. By spearheading a 200% capacity addition in SMT operations within a record three weeks and managing the production of 200,000 units per day, a culture of operational excellence was maintained. This role integrated diverse processes, including high-pressure die casting for heat sinks and complex assembly, all while achieving peak EBITDA through strategic resource optimization.

Looking forward, the ambition is to continue leading transformative greenfield projects and global plant operations. The focus remains on integrating Industry 4.0 standards and alternate technologies to redefine manufacturing excellence within the global optics and automotive lighting landscape.

Keywords:

• Operations & Strategy: Plant Head, COO, P&L Accountability, Greenfield Projects, Capex/Opex Management, Supply Chain Optimization.

• Optics Manufacturing: Automotive Lighting, LED Head Lamp Design, SMT Operations, PVD & PECVD Coating, Mirror Manufacturing.

• Engineering & Technology: Manufacturing Engineering, Tooling & Moulding, High Pressure Die Casting (HPDC), Process Integration, Industry 4.0.

• Quality & Excellence: Lean Manufacturing, TPM, Kanban, ISO Standards, Layered Process Audits (LPA), Scrap Reduction.

• Leadership:Team Building (50+ Engineers), Cross-Cultural Management, Strategic Sourcing, Stakeholder Relations.

A visionary technologist and leader in the field of photovoltaics and renewable energy, combining deep-rooted expertise in optical characterization with a proven track record of managing multi-gigawatt global portfolios.

Starting with a solid academic foundation in Physics and Materials Engineering, the professional journey began with a focus on the fundamental properties of materials and light interaction. This curiosity transitioned into a distinguished research career at the Solar Energy Research Institute of Singapore (SERIS), where leadership was demonstrated in characterizing silicon materials and developing prototype LED-based spectral response equipment. This phase was defined by a commitment to precision, utilizing advanced tools like SEM, FIB, and Raman spectroscopy to push the boundaries of solar cell efficiency and reliability.

Transitioning from the laboratory to high-volume manufacturing, significant contributions were made at REC Cells and Tata-BP Solar. As a Senior Process Engineer, the focus shifted to optimizing wet chemical processes and pioneering laser texturization of multicrystalline silicon solar cells to minimize reflectivity. Successfully managing new manufacturing line start-ups of up to 1GW, the role required a meticulous approach to process integration and performance optimization, consistently delivering improvements in cell efficiency through rigorous design of experiments and statistical analysis.

This technical mastery paved the way for senior leadership roles across the APAC and Middle East regions. As Technical Manager and later Vice President at Phoenix Solar and Conergy, the focus expanded to the strategic management of utility-scale solar portfolios exceeding 500MW. Key achievements included reducing O&M costs by 30% through the implementation of in-house services and establishing Remote Operations Centres for continuous plant monitoring. This period showcased an ability to blend technical oversight—using tools like PVsyst and PC1D simulation—with commercial acumen, negotiating multi-million dollar EPC and O&M contracts.

Most recently, serving as Chief Technology Officer for Marafiq Red Sea and TTC Energy, the scope has evolved to encompass diverse renewable segments, including offshore wind, battery energy storage systems (BESS), and green hydrogen. Managing the engineering and design for a massive portfolio, including a 1GW offshore/onshore wind development, the focus remains on achieving peak plant availability of over 99%. The current ambition is to continue spearheading the global energy transition by integrating advanced photonic technologies into large-scale sustainable infrastructure, ensuring technical excellence from the initial research phase to long-term operation.

Keywords:

• Optical & PV Characterization: LED Spectral Response, Photoluminescence (PL), Electroluminescence (EL), SEM, FIB, Raman Spectroscopy.

• Design & Simulation: PVsyst, PC1D, Solar GIS, MATLAB, SAM, WindPro.

• Process Engineering: Laser Texturization, Wet Chemical Processes, PECVD/PVD, Silicon Wafer Texturing.

• Project & Strategic Leadership: CTO, EPC Management, O&M Optimization, Contract Negotiation, Stakeholder Management.

• Standards & Quality: ISO 9001/17025, Lean Six Sigma, QEHS, IEC Standards.

A versatile Optics Specialist and Researcher with over a decade of experience bridging the gap between theoretical simulation and experimental validation in free-space optics and photonics.

The journey began with a Bachelor’s degree in Electronics and Electrical Communications in Egypt, but a deep-seated curiosity about light's potential led to a Master of Science in Photonics Engineering across two of Belgium's premier universities. This international academic foundation provided the rigorous theoretical background necessary to tackle complex challenges in light transport and manipulation, ultimately leading to significant research endeavors in Canada.

During a multi-year research intensive in Montreal, the focus was on pioneering a free-space optical switch for multicore fiber. By leveraging MEMS mirror arrays as Holographic Optical Elements, a functional 850 nm switch was successfully developed, shifting light between cores with 40-micrometer precision. This work, published in IEEE Photonics Technology Letters and presented at major conferences like OFC and Photonics North, demonstrated a unique ability to combine complex simulations in Code V and Zemax with high-precision experimental setups.

Transitioning into the industrial sector as a Researcher at ITF Technologies, the focus shifted toward the rapidly evolving fields of LiDAR and Photonic Integrated Circuits (PICs). Key achievements included designing and validating 1550 nm LiDAR transmitters and receivers with ranges up to 30 meters, as well as developing sophisticated edge-coupling methods for PIC characterization. By integrating Python and PyVISA for test automation, experimental throughput was significantly enhanced, allowing for the precise measurement of Gaussian beams and coherent detection testing using real-time oscilloscopes and optical spectrum analyzers.

Most recently, as a Research Assistant at McMaster University, the scope of work expanded to include plant health monitoring via Laser-Induced Fluorescence and simulating low Earth orbit (LEO) satellite communication links. Utilizing both sequential and non-sequential ray tracing in Zemax, these projects required coupling light into single-mode fibers after long-distance free-space transmission. This role also highlighted a commitment to professional leadership through the mentorship of BSc and MSc students in optical alignment and simulation best practices.

Holding Canadian Permanent Residency and a CAPM certification, the current focus is on applying this comprehensive expertise in free-space optics, fiber handling, and simulation software—including ASAP, FRED, and OSLO—to drive innovation in a senior engineering or R&D capacity within the global optics industry.

Keywords:

• Optical Design & Simulation: Zemax (Sequential/Non-Sequential), Code V, OSLO, FRED, ASAP, Lumerical, Ray Tracing.

• Systems & Applications: LiDAR (1550 nm/532 nm), Free-Space Optics (FSO), LEO Satellite Communications, Optical Switches, Photonic Integrated Circuits (PICs).

• Laboratory & Testing: Single-Mode Fiber (SMF) Coupling, Laser Alignment, Beam Profiling, Coherent Detection, OSA, RTO, AWG.

• Software & Automation: Python (NumPy, Pandas, Matplotlib), PyVISA, MATLAB, KLayout.

• Professional:Project Management (CAPM), R&D, Technical Mentorship.

Manufacturing Operations Leader | Expertise in Precision Production & Process Optimisation for High-Tech Environments including Optical Media

A highly accomplished techno-commercial manufacturing leader with over 25 years of experience, he is an award-winning professional renowned for transforming manufacturing through strategic localisation, ESG initiatives, and digitalization to achieve sustainable growth. Throughout his career, which includes earning four promotions in nine years, he has consistently driven P&L growth, business transformation, and operational excellence, seamlessly combining hands-on leadership with board-level insight in complex manufacturing environments.

His extensive background includes a pivotal role at Moser Baer India Ltd., one of India’s largest optical media (CDs/DVDs) manufacturers. As Assistant Manager – Production, he spearheaded operations in the CD-R division, demonstrating a strong command over quality control, cost efficiency, and process optimisation. During his tenure, he notably reduced blank substrate rejection from 7% to 4%, significantly enhancing process yield and material efficiency – critical aspects of precision manufacturing akin to optical component production. He also successfully executed a Green Belt project, optimising lacquer coating thickness from 9μ to 5μ, which generated substantial cost savings and showcased his analytical approach to process improvement.

Beyond optical media, his career is marked by a consistent ability to elevate manufacturing performance across diverse high-tech sectors including telecom, auto components, and electronics. At Radio Design, he championed localisation initiatives, transferring 18 SKUs from the UK to India and scaling monthly output from zero to 12,000 units in brownfield projects. He drastically reduced imports by 40%, saving ₹32M, and improved First Pass Yield (FPY) by 15%, alongside a 30-day reduction in cash conversion cycle, highlighting his holistic approach to operational efficiency. His leadership at Huber Suhner Electronics saw him direct operations across three units with a 600+ team, raising On-Time-In-Full (OTIF) to 99.5% through meticulous production planning and scheduling. He also expanded assembly capacity by 67%, reducing throughput time and demonstrating his expertise in bottleneck removal and efficiency gains. At IFB Automotive, he revitalised plant revenue by 56% within two years by resolving chronic supply and quality issues, and boosted EBIT by 6% (from 12% to 18%) through astute cost control and operational efficiency initiatives. He significantly raised Overall Equipment Effectiveness (OEE) from 75% to 84% through automation and lean practices, directly applicable to optimising precision machinery often found in optical manufacturing. His strategic leadership also included successful VA/VE projects and localised sourcing, saving millions, and improving productivity by 40% in unionised environments at Hitachi Metglas, aligning quality with global benchmarks.

A certified NLP practitioner, he combines hands-on manufacturing leadership with board-level insight, proficient in P&L management, Greenfield & Brownfield projects, and digital transformation, including ERP implementation and Intelligent Factory concepts. His expertise extends to multi-plant and unionised workforce leadership, quality management, compliance (HSEQ, ESG), and talent development, all while maintaining a focus on customer excellence and sustainable growth.

He holds an Executive MBA in Operations & Supply Chain and Leadership & Strategy from NMIMS, complemented by a B.E. in Mechanical Engineering from NIT Agartala, providing a robust technical foundation essential for understanding complex manufacturing processes and equipment, including those relevant to optical systems. With a proven ability to drive business transformation and deliver sustainable results, he is poised to leverage his extensive operational expertise, particularly his background in high-precision manufacturing and optical media production, to lead and innovate within demanding industrial environments, including those focused on advanced optical technologies and components.

Keywords: Manufacturing Operations, Process Optimisation, Yield Improvement, Quality Management, Production Management, Capacity Expansion, Lean Manufacturing, Automation, Cost Control, Supply Chain Management, Digital Transformation, P&L Management, Business Transformation, Strategic Sourcing, Project Management, Bonded Manufacturing, Optical Media Production, Lacquer Coating, Substrate Efficiency, High-Precision Manufacturing.

A highly accomplished and proactive professional with over 15 years of extensive experience, he has consistently driven innovation across multidisciplinary technology domains, including startups, R&D, and product-based organisations. With a robust academic background, including a PhD in Mechanical Engineering from IISc Bangalore focused on novel device applications, he possesses deep expertise in IoT, Sensors, Robotics, Deep Tech Products, and advanced materials science, critically applied to imaging and optoelectronic systems.

His foundational research at the Indian Institute of Science saw him design and develop high-precision devices, including memristors, gas sensors, and field emitters, rooted in his specialisation in ZnO nanostructures for optoelectronic applications. Further cementing his expertise in imaging and device fabrication, his postdoctoral work at the University of California, San Francisco, involved MEMS microfluidic device design, Micro-CT imaging with X-Radia System, and high-resolution imaging using Micro-CT and TEM, complemented by image processing using AVIZO and MATLAB.

His career trajectory showcases a strong focus on the intersection of hardware, software, and advanced analytics. As a Sales Account Specialist at Carl Zeiss India, he directly engaged with clients on R&D projects involving imaging and image processing, demonstrating his ability to bridge technical solutions with market needs. He further spearheaded hardware and firmware design, testing, and quality and risk analysis for medical devices in his role as Head of Technology/Hardware - R&D at Ai Health Highway India Private Limited, integrating AI/ML and IoMT for digital health solutions.

Throughout his tenure as Chief Technology Officer at Eagle Robot Lab and Head of Technology at Jabroyd India Private Limited, he defined and executed product roadmaps for humanoid robotics and deep tech solutions, leveraging his proficiency in Artificial Intelligence, Machine Learning, Data Science, and critical imaging tools like YoloV8 and OpenCV. His leadership extended to overseeing grants acquisition, intellectual property filing, and strategic collaborations, demonstrating a holistic approach to technology commercialisation and research impact. In his recent capacity as Professor and Associate Dean – Research and Innovation at MS Ramaiah University of Applied Sciences and the Directorate of Techno Centre Engineering, he has provided comprehensive leadership in R&D, fostering innovation in areas such as energy-efficient technologies, IoT device integration, and advanced AI/ML applications, further applying his knowledge in digital image processing, including segmentation and classification.

He is the co-inventor of a patent for "Metal Oxide Nanoneedle Array, Method of Fabrication and Applications Thereof" and has contributed to multiple publications on ZnO nanostructures for optoelectronic applications and piezoelectric materials. His commitment to the field is underscored by his memberships in the Optical Society of America (OSA), SPIE, and the Electron Microscopy Society of India (EMSI). Looking ahead, he is dedicated to leveraging his extensive experience in advanced materials, sensor development, and AI-driven imaging technologies to architect next-generation optical and deep tech solutions that address complex industrial and societal challenges.

Keywords: Deep Tech, Optical Engineering, Sensors, IoT, Imaging, Image Processing, Artificial Intelligence (AI), Machine Learning (ML), Nanomaterials, ZnO Nanostructures, Optoelectronics, MEMS, Hardware Design, Firmware Design, Product Development, R&D Leadership, Innovation Strategy, Intellectual Property (IP), Grants Management, Computer Vision, OpenCV, YoloV8, Python, MATLAB, AVIZO, Comsol Multiphysics, Finite Element Modeling, Scrum, Agile, Digital Transformation, Solution Architecture

A dedicated R&D Engineer specializing in optical design, validation, and advanced laser systems with over five years of industry experience.

Driven by a fascination with the precise nature of light, this professional journey began with a rigorous academic foundation, earning a Master of Technology in Optics and Optoelectronics from the University of Calcutta. This academic path, coupled with a Bachelor’s degree in Electronics and Instrumentation Engineering, provided the theoretical framework necessary to navigate the complexities of the photonics industry. The motivation throughout has been to bridge the gap between advanced physical theories and tangible technological applications that solve real-world challenges.

The early career phase was marked by versatile roles at the Electronics Corporation of India Limited (ECIL) and Dynotech Instruments. At ECIL, leadership was demonstrated by coordinating large-scale skill development projects and providing technical training to final-year engineering students. Transitioning to Dynotech, the focus shifted toward the hands-on installation and demonstration of sophisticated hardware, including DPSS lasers, Nd:YAG flashlamp-pumped lasers, and solar simulators. These experiences were crucial in developing a deep understanding of the practical performance metrics and maintenance of scientific instruments.

A significant pivot toward cutting-edge defense research occurred during a Junior Research Fellowship at the Centre for High Energy Systems and Sciences (CHESS), DRDO. In this high-stakes environment, the focus was on the development of ultrafast femtosecond lasers intended for Direct Energy Weapon applications. This work required a sophisticated blend of simulation and experimentation, specifically studying damage assessment on target materials, which contributed to the broader field of laser-matter interaction.

Currently, as a Senior Engineer at General Optics Asia Limited, the focus has matured into a comprehensive mastery of optical design and precision fabrication. Utilizing industry-standard tools like Zemax and TracePro, the work involves rigorous customer design validation, MTF measurements, and wavefront error analysis. From managing photolithography processes for critical ISRO projects to performing surface irregularity measurements using Zygo interferometers, every task is grounded in quality assurance and strict adherence to MIL and ISO standards.

With a proven track record of publications in LED-based visible light communication and brushless DC motor drives, the commitment to continuous innovation remains steadfast. The current ambition is to leverage this extensive background in R&D and precision testing to lead innovative projects that redefine the capabilities of optical systems in both the industrial and defense sectors.

Keywords:

• Design & Simulation: Zemax, TracePro, MATLAB, Optical Design Validation.

• Metrology & Testing: MTF Measurement, Wavefront Error Analysis, Zygo Interferometry, Spectrophotometry.

• Fabrication & Processes: Photolithography, Coating Durability Testing, Precision Optics Fabrication.

• Laser Systems: Ultrafast Femtosecond Lasers, Nd:YAG, DPSS, Laser-Target Interaction.

• Standards:MIL and ISO Standards, Quality Assurance (QA/QC).

• Engineering Foundations: Electronics & Instrumentation, Circuit Design, R&D.